Fresh Eyes on Modular Construction By Jorie Wisnefski
At BCMC,
I noticed a floor mat sticking out into the aisle of a booth.
I stopped, bent down, and fixed it.
It took three seconds, and I didn't think much of it.
Regan
Robertson did.
She mentioned that my stopping to fix it had everything to
do with being a good leader. I’d never thought of something so simple—or so
much a part of the way my brain works—as a useful leadership skill. It’s just
me. When I see something that’s off, my first instinct is to do something about
it. If I can fix it myself, I do. If I can’t, I figure out who can and ask for
their help.
So, with Fresh Eyes, I started digging into what makes a
good leader different.
The more I investigated how organizations find or develop
good leaders, the more education I found. Companies are building systems around
impressive leadership.
McKinsey's latest manufacturing
research found that continuous improvement works when insight gets
connected to action. In a survey of more than 100 manufacturing COOs, McKinsey
found that 74% said their companies had a global production system, but only
29% said it was fully implemented across all sites. To be effective,
improvement must be part of the daily rhythm and “owned by people at every
level.”
Kind of like the floor mat.
Fixing a mat is not important, but noticing something and
taking responsibility for the next step is a behavior that one can develop.
The Lean Enterprise Institute made a similar
point about leadership, and I agree with it. Improvement shouldn’t depend
on one person at the top having all the answers. When an organization
encourages all its employees to contribute to problem solving, more people have
a reason to care about the business and feel invested in its success. It gives
employees a chance to care instead of just being lambs who show up for work and
wait to be told what to do.
And in modular construction, problems don’t stay in one
department. Creating a culture where everyone keeps an eye on the whole picture
seems smarter.
A purchasing decision can affect inventory. Inventory can
affect production. Production can affect transportation. Transportation can
affect the jobsite.
Stanford's Center for Integrated Facility Engineering is studying
these connections in offsite construction. They are using production system
analysis to identify variability, bottlenecks, and opportunities to better
align factory production with onsite demand.
I found practical examples of this happening inside
factories.
At Resia Manufacturing, lessons
from the jobsite were brought back into the factory after an early project. One
simple change was testing outsourced plumbing fixtures for leaks before
installation. A few minutes of testing in the factory could prevent much more
time and frustration onsite. The process changed because the team learned
something and acted on it.
Love that!
See it. Own it. Fix it.
“Fix it” doesn't have to mean doing the work yourself. It
can mean raising the issue, finding the right people, testing a different
process, or changing the way something gets done.
Noticing the problem gets the ball rolling.
I’m paying attention to leaders who aren’t afraid of change
when it improves the whole process. I’m happy to have found people who question
what isn’t working, even when it falls outside their department, and are
willing to change the system rather than keep working around the problem.
I can't teach someone to notice every crooked floor mat, but
an organization can teach people what to do when they notice one.
That’s practical leadership.

No comments:
Post a Comment